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Equipment Usage

It is used for the roll forming of the locking edge/hinge edge of the front and rear door panels of various types of steel and stainless steel doors such as anti-theft doors/fire doors/medical doors/purification doors.

Principles of homework

After the door panel is loaded, the locking edge/hinge edge is rolled and formed in one go through roll forming.

Product features

●  Double arches and double molds, both sides can be molded at the same time, resulting in high production efficiency;

●  Servo adjustment device can adjust the distance between door panels as needed;

●  Fully automatic operation, a general worker can operate it;

technical parameter

1. Host rack: the main structure of the equipment, which is the "spine" of the equipment. 

●  The chassis of the main engine is welded with square tubes, and the welded structure undergoes professional stress analysis to ensure stability and solidity;
●  The memorial archway is made of Q235 large plate cut and formed in one time and processed by CNC gantry milling to ensure the accuracy of the workpiece;
●  20mm thick steel plate is paved between memorial archway and underframe to ensure the levelness of memorial archway;

2. Rolling device: used for rolling and folding the frames on both sides of the door panel 

●  Adopting the structure of double arches and double molds, frame molding on both sides can be carried out at the same time; 
●  The rolling molds all adopt the processing technology of , which not only ensures the perfect roundness of the mold, but also makes it durable and not easy to wear;

3. Transmission device: used for power output of rolling device

●  The archway has a built-in transmission device, making it less likely to drop debris and pinch hands;       
●  The motor and reducer are placed in the frame and do not occupy additional space;

4. Electronic control system: Equipment control system is the brain of the equipment.

●  The whole machine is controlled by PLC numerical control system, which can be equipped with Siemens/Delta/Mitsubishi, etc. as needed. The system operation method is simple, one button to turn on and one button to shut down, and it can be mastered with just one teaching, and it requires low workers' skills;

Random data

The cooperation that the user should provide

        1. Power supply: 380V, 50HZ, voltage fluctuation is -5% ~ +10%; when the voltage fluctuates greatly, the user must be equipped with a voltage stabilizer, otherwise the low-voltage electrical appliances will be in an abnormal working state, and the life of the electrical components will be reduced or Problems such as damage, scrapping of processed products, stoppage of work caused by motor alarm, damage to computer hard disk, etc.
        2. Air source: output 0.6Mpa or above, dry and clean compressed air, air supply volume 0.3 cubic meters/minute; if the air is not dry enough, the user should be equipped with a cold dryer, otherwise water will enter the pneumatic parts and cause the piston friction resistance to change. Large, worn sealing rings lead to air leakage and other problems. Especially in winter, they are prone to freezing, leading to increased damage to pneumatic components.
        3. Ambient temperature: 0°C ~ +40°C; below 0°C, parts that may contain water such as oil-water separators and gas tanks will freeze. The lubricating oil will be too viscous due to the low temperature, affecting the lubrication effect. , resulting in component damage or failure.
        4. Environmental humidity: relative humidity 20~80%RH (non-condensing).
        5. Stay away from strong vibration sources and electromagnetic interference; if the distance is too close, the user must be equipped with a filter, otherwise it will cause problems such as computer screen flashing, LED light flashing, driver alarms, encoder abnormalities, or interference with other nearby equipment.
        6. An environment with less dust and no harmful and corrosive gases.
        7. It is forbidden to cut off the power when the equipment is working, and keep the voltage stable.